Our Engineering Solutions

Comprehensive automation and control solutions designed to modernize industrial infrastructure and drive operational excellence.

Industrial Automation Systems

Our industrial automation solutions integrate advanced control strategies with proven hardware and software platforms to optimize manufacturing and process operations. We design complete automation architectures that enhance productivity, ensure quality, and reduce operational costs.

Key Capabilities:

  • PLC and PAC programming (Allen-Bradley, Siemens, Schneider Electric)
  • Distributed control system (DCS) implementation
  • Motion control and robotics integration
  • Safety instrumented systems (SIS) design and validation
  • Process automation and batch control
  • Industrial network design (EtherNet/IP, Profinet, Modbus)

Our automation systems are engineered for reliability, scalability, and ease of maintenance, ensuring maximum uptime for your critical operations.

Industrial automation manufacturing floor with robotic systems
Embedded control systems and electronic components

Embedded Control Platforms

NovaSync Systems develops custom embedded control solutions for specialized industrial applications where off-the-shelf systems don't meet requirements. Our embedded engineering team delivers hardware and firmware tailored to your exact specifications.

Solutions Include:

  • Custom microcontroller-based control systems
  • FPGA and ASIC integration for high-speed processing
  • Real-time operating system (RTOS) implementation
  • Sensor interface and signal conditioning design
  • Communication protocol development
  • Environmental hardening for industrial conditions

From prototyping through production, we support the full lifecycle of embedded control platform development with rigorous testing and validation procedures.

Cloud & Edge Integration

Bridge the gap between operational technology and information technology with our cloud-connected monitoring and edge computing solutions. We enable secure, reliable data flow from industrial equipment to enterprise systems and cloud platforms.

Core Services:

  • SCADA system design and implementation
  • Edge gateway deployment for protocol translation
  • Secure VPN and firewall configuration
  • Cloud historian and time-series database integration
  • OPC UA server implementation
  • MQTT broker deployment for IoT connectivity

Our integration solutions maintain the security and reliability of operational networks while enabling modern connectivity and data access for analytics, reporting, and remote monitoring.

Cloud computing and network connectivity visualization
Real-time data visualization dashboard with charts and graphs

Real-Time Visualization Dashboards

Transform operational data into actionable insights with our advanced visualization and analytics platforms. We develop custom dashboards that provide real-time visibility into process performance, equipment health, and production metrics.

Dashboard Features:

  • Real-time data visualization with customizable widgets
  • Historical trending and data analysis tools
  • Alarm management and notification systems
  • KPI tracking and performance reporting
  • Predictive maintenance indicators
  • Mobile-responsive design for access anywhere

Our dashboards integrate with your existing data sources to provide unified visibility across operations, enabling data-driven decision making and continuous improvement initiatives.

System Integration Excellence

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Legacy System Modernization

Upgrade aging automation infrastructure while maintaining operational continuity. We specialize in phased migration strategies that minimize disruption.

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Cybersecurity Implementation

Protect your industrial networks with defense-in-depth security architectures, including network segmentation, access control, and monitoring.

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Wireless Sensor Networks

Deploy battery-powered wireless sensors for remote monitoring in locations where wired infrastructure is impractical or cost-prohibitive.

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Technical Support & Training

Comprehensive documentation, hands-on training programs, and ongoing technical support to ensure your team can maintain and optimize systems.

See How We Can Modernize Your Infrastructure

Schedule a consultation to discuss your automation and control requirements with our engineering team.

Contact Our Team